DMV 185
Vertical Machining Center for Workpieces up to 3,000 kg and large Y travel of 700 mm
Max. X-axis stroke
73 in.
1,850 mm
Max. Y-axis stroke
28 in.
700 mm
Max. Z-axis stroke
22 in.
550 mm
Max. workpiece height
28 in.
700 mm
Max. workpiece weight
6,614 lbs.
3,000 kg
Max. workpiece length
81 in.
2,050 mm
Max. workpiece width
30 in.
750 mm
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Powerful 3-axes machining
Rigid design with fixed table and elevated X-slide
Perfect automation capability with large automation door at the side (785 x 1,072 mm)
Optimal crane loading based on large opening of cabin roof (1.969 mm)
Tool magazine
- Basic version with disk type magazine, 20 pockets and double gripper
- Magazines SK40, SK50, HSK A63 and HSK 100 with 20, 30, 40*, 60 or 120 pockets optionally available (*nur SK50 / HSK A100)
Maximum Precision
- Highest rigidity and milling performance based on a single piece cast iron machine bed
- Comprehensive cooling measures in basic version (motors, guideways, ball screws, spindle)
- Directly driven ball screws and direct absolute path measuring systems in basic version
Comprehensive Spindle Portfolio
- speedMASTER spindle with 20,000 rpm in basic version
- High-Torque spindles with 15,000 rpm and 30 Nm (option)
- Motorspindle SK50/ HSK-A100 with 12,000 rpm and 288 Nm (option)
Application Examples
Automation
Standard automation and customized solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
PH 150
Universal pallet handling from DMG MORI
- Control directly via the machine control system
- High variability of available configurations from 24 round pallets of ø 148 to four 500 × 500 mm pallets
- Up to 150 kg workpiece weight as standard (optionally expandable to 250 kg)
- Possibility to prioritize orders
- EROWA clamping system as standard, SCHUNK optional
- High clamping repeatability (< 0.002 mm for the chuck EROWA UPC-P)
- Optimal accessibility to the machine and automation
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 2000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000 tool handling
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Control & Software
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece length
81 in.
2,050 mm
Max. workpiece width
30 in.
750 mm
Max. workpiece height
28 in.
700 mm
Max. workpiece weight
6,614 lbs.
3,000 kg
Work Area
Max. X-axis stroke
73 in.
1,850 mm
Max. Y-axis stroke
28 in.
700 mm
Max. Z-axis stroke
22 in.
550 mm