DMC 55 H Twin
When productivity and flexibility double, the future of manufacturing emerges.
Max. X-axis stroke
23 in.
580 mm
Max. Y-axis stroke
30 in.
750 mm
Max. Z-axis stroke
20 in.
500 mm
Max. workpiece diameter
25 in.
630 mm
Max. workpiece height
20 in.
500 mm
Max. workpiece weight
882 lbs.
400 kg
Max. workpiece length
30 in.
750 mm
Max. workpiece width
23 in.
580 mm
Control & software alternatives
SIEMENS
Highlights
Flexible
- Compensation of tool dimensions thanks to independent X/Y/Z axes
- Scalable wheel magazine with up to 214 tools per spindle
- Large table construction kit
- Compensation for changing ambient conditions
Productive
- Highest cutting performance and impressive dynamics with an acceleration of 7 / 10 / 8 m/s2 and low moving masses
- Compact footprint with double output
- Fast tool change of up to 2.9 s chip-to-chip time
- Process reliability through high long-term accuracy
Precise
- Positioning accuracy of 5 µm
- Cooling of all heat-generating components
- Stable basic structure and good damping properties thanks to GGG60
- Permanent synchronization of the spindles to each other (Syncmot) for best milling results
Manufacturing the future
- MX Machining – Technology integration through milling, turning and grinding
- Diverse automation possibilities
- Digitization with CELOS X
- Exclusive DMG MORI technology cycles
- Sustainable through greenMODE
Application Examples
Automation
Standard automation and customized solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
PH Cell 2000
PH Cell 2000 - Modular rotary pallet storage for up to 21 pallets and 2,000 kg transfer weight
- Modular rotary pallet storage for up to 21 pallets in a footprint of 16.5 m2
- Pallet size 500 × 500 mm up to ø 1,100 mm
- Fast pallet changeover time < 45 seconds
- Short commissioning time within 3 days due to defined interface and modular principle
- Pallet Master – for convenient and simple control of the automation directly via the machine control
LPP
Advanced pallet storage solution for up to 8 machines and 99 pallets
- Handling of workpieces up to ø 3,400 x 2,000 mm, 10,000 kg
- Very flexible pallet pool system with up to 8 machines, 99 pallets and 5 setup stations
- Handling of up to three different pallet sizes possible in one system (2 sizes for machine pallets and one size for material pallets)
- Control directly via DMG MORI master computer software LPS
- Integration into customer network / workflow possible
- Monitoring and management tools for all relevant areas (planning, workpieces, clamping, tools, etc.)
- Tool management system MCC-TMS
PH-AMR
Pallet automation with maximum flexibility through free layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: Man and machine in one system
- Navigation through natural navigation
- Pallet sizes from 500 × 500 mm to 1,600 × 1,250 mm
- Workpieces up to 5,000 kg and ø 1,600 mm
Highlights
Free accessibility
- Best visibility into the workspace at any time
- Manual or crane loading still possible
- Collaborative system – man and machine in one system
Modular concept with free layout design
- No safety housing for the automation system necessary
- Free positioning possibility of the individual modules
- Subsequent integration into existing production
Simple expansion of automation system
- Additional shelf modules to increase the number of storage places
- Additional AMRs can be integrated in the system
- Machines with an automation interface can be integrated very quickly afterwards
Minimum space requirement
- Free pallet handling system without fixed installation requirements on hall floor
- AMR paths remain walkable and passable
- Laser scanners guarantee personal protection in driving direction
- Omnidirectional movement for minimum space requirements (turning circle 0m)
- Flexible automation concept - Automation of different machine types with one system
Control & Software
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
TCC – Tool Control Center
- Chip detection on plan pad and tool cone
- Monitoring of pull-in force
- Cutting edge control in process by symmetry monitoring of the bending moment per cutting edge
- Visualization of the bending moment over time via Graph
Highlights
Customer Benefits
- Tool and workpiece protection
- Optimized tool process
- Monitoring of the radial and axial spindle load depending on the actual pull-in force
Left: NEW; Middle: Wear; Right: Cutting edge break
Maintenance Package i4.0
- Automatic recognition of tool pull-in force for consistently high process stability.
- Predefined cycle for automatic lubrication, every 75h or after 20,000 tool changes.
- Detection of leakage and measuring of usage of pneumatics system.
Highlights
Customer Benefits
- Efficient and timesaving lubrication without operator intervention
- High transparency by displaying the lubrication cycles and the current pull-in force.
- Data recording in combination with the optionally available Condition Analyzer for additional analyzes of air consumption and changes of the pull-in force
Detection of leakage and measuring of usage of pneumatics system.
Simple query of the monitoring parameters and the current pull-in force.
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece length
30 in.
750 mm
Max. workpiece width
23 in.
580 mm
Max. workpiece diameter
25 in.
630 mm
Max. workpiece height
20 in.
500 mm
Max. workpiece weight
882 lbs.
400 kg
Work Area
Max. X-axis stroke
23 in.
580 mm
Max. Y-axis stroke
30 in.
750 mm
Max. Z-axis stroke
20 in.
500 mm