SPRINT 420
Next generation of SWISSTYPE machines
Max. workpiece diameter
2 in.
51 mm
Max. workpiece length
24 in.
600 mm
Max. bar capacity diameter
2 in.
51 mm
Max. X-axis stroke
5 in.
135 mm
Max. Y-axis stroke
20 in.
520 mm
Max. Z-axis stroke
20 in.
505 mm
Control & software alternatives
MAPPS
Fanuc
Highlights
The future of production turning
- Complete machining of workpieces up to ø 51 × 600 mm
- Chuck part machining possible
- 17 m² footprint incl. barloader & chip conveyor
SWISSTYPEkit
- Short and long turning on one machine
- Extended spindle travel from from 125 to 360 mm
- Changeover time between short and long turning in < 30 minutes
State of the art tooling concept
- 35 tool positions on 3 independent linear carriers, up to 27 live tools
- Modular and fully pre-settable tool holder system ready for digital data exchange
Ready for automation
- Preparation for bar loader in standard
- Internal robot for handling chuck parts possible
Application Examples
Automation
Standard automation and customized solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
Robo2Go Turning
Flexible workpiece handling for small to medium batch sizes
- One app for uniform control of all Robo2Go variants, setting up a new workpiece < 5 minutes
- Robo2Go Turning, robot payload 12, 25 or 35 kg
- Rapid changeover from chuck to shaft parts
- Robo2Go Vision, robot payload 35 kg
- Robust 3D camera recognition, ideal for multi-job function
Highlights
One app for uniform control of all Robo2Go variants.
- Integrated in the machine control operation via CELOS APP: No need to change your NC programs!
- Intuitive usability thanks to dialog-guided software
- Creation of the process through predefined program modules via drag & drop: No robot programming knowledge necessary
- Setting up a new workpiece < 5 minutes
Robo2Go Turning
- Rapid changeover from chuck to shaft part storage
- Handling of shafts ø 20 – 170 mm and chuck parts ø 20 – 175 mm
- Three versions for all requirements: Robot payload 12 / 25 / 35 kg
- Stacking magazine
Robo2Go Drawer Storage
The storage expantion for your Robo2Go Turning
- 300 % higher capacity compared to standard
- Main time-parallel setup of the workpiece storage
- Multijob per drawer and within a drawer possible in the standard system
- Job management of all jobs via the Robo2Go Jobs app
Robo2Go Vision
- Robust 3D camera recognition, ideal for multijob function
- Infeed and outfeed of raw and finished parts by pallet
- Cylindrical chuck parts of ø 25 – 175 mm
Details
Robo2Go Turning – Load capacity 12, 25 and 35 kg
Standard automation but flexible to suit your workpieces
MATRIS Light
Highly flexible and collaborative automation for workpieces up to 5 kg
- Freely movable workpiece handling, incl. robot and storage area on a trolley
- Workpieces up to 5 kg, or 2 × 2 kg with double gripper
- No infrastructure changes
- No safety fence necessary
- 600 × 900 mm footprint
- Collaborative robots, setup time <5 minutes
- Direct teaching without robot knowledge
- Easy connection via Ethernet
- Expansion (option)
- Storage for up to 108 workpieces (2-position storage for max. 36 workpieces as standard)
- Blow-off device
- Measuring system and quality check
Control & Software
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
Service & Training
Downloads & Technical Data
Work Area
Max. X-axis stroke
5 in.
135 mm
Max. Y-axis stroke
20 in.
520 mm
Max. Z-axis stroke
20 in.
505 mm
Workpiece
Max. workpiece diameter
2 in.
51 mm
Max. workpiece length
24 in.
600 mm
Max. bar capacity diameter
2 in.
51 mm