NZ QUATTRO
Four turrets with four 80 mm Y-axes and up to four B-axes.
Max. workpiece length
51 in.
1,290 mm
Max. bar capacity diameter
3 in.
72 mm
Max. X-axis stroke
8 in.
210 mm
Max. Y-axis stroke
3 in.
80 mm
Max. Z-axis stroke
51 in.
1,290 mm
Control & software alternatives
MAPPS
Highlights
Turning Performance
- turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
- 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
- 36 month warranty with unlimited spindle hours
Milling Performance
- 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
- 12 stations for VDI 30 and BMT 40 or 16 stations for VDI 25 and BMT 45
B-axis
- At all 4 positions possible
- -10°– +100° swivel range
- Standard tools instead of special angle tools & 5-axis simultaneous operation possible
TWIN spindle (TS)
- Two independent work areas for 6-sided complete machining
- Turning function with up to 4,000 rpm and 60 Nm (100 % DC)
- SWISSTYPE function with up to 5,000 rpm rotating guide bush
- Steady rest function
- Ideal on long bed but possible also on short bed version
Application Examples
Automation
Standard automation and customized solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
Robo2Go Turning
Flexible workpiece handling for small to medium batch sizes
- One app for uniform control of all Robo2Go variants, setting up a new workpiece < 5 minutes
- Robo2Go Turning, robot payload 12, 25 or 35 kg
- Rapid changeover from chuck to shaft parts
- Robo2Go Vision, robot payload 35 kg
- Robust 3D camera recognition, ideal for multi-job function
Highlights
One app for uniform control of all Robo2Go variants.
- Integrated in the machine control operation via CELOS APP: No need to change your NC programs!
- Intuitive usability thanks to dialog-guided software
- Creation of the process through predefined program modules via drag & drop: No robot programming knowledge necessary
- Setting up a new workpiece < 5 minutes
Robo2Go Turning
- Rapid changeover from chuck to shaft part storage
- Handling of shafts ø 20 – 170 mm and chuck parts ø 20 – 175 mm
- Three versions for all requirements: Robot payload 12 / 25 / 35 kg
- Stacking magazine
Robo2Go Drawer Storage
The storage expantion for your Robo2Go Turning
- 300 % higher capacity compared to standard
- Main time-parallel setup of the workpiece storage
- Multijob per drawer and within a drawer possible in the standard system
- Job management of all jobs via the Robo2Go Jobs app
Robo2Go Vision
- Robust 3D camera recognition, ideal for multijob function
- Infeed and outfeed of raw and finished parts by pallet
- Cylindrical chuck parts of ø 25 – 175 mm
Details
Robo2Go Turning – Load capacity 12, 25 and 35 kg
Standard automation but flexible to suit your workpieces
GX / GX T
GX 3 / 5 / 7 / 15 // GX 5 / 10 T - Modular gantry loader system for one or more machines
- Highly productive and flexible workpiece handling for one machine or linking several machines
- GX 10 T: Handling of workpieces up to ø 200 x 150 mm and and weighing up to 10 kg
- Combinable with various kinds of automatic peripheral equipment (washing, measuring, marking, etc.) and grippers of flexible design available
- Easy programming and setup due to integration into the machine control
- Load status monitoring available via DMG MORI Messenger
Highlights
NLX 2500 | 700 with GX 10 T
Highlights GX 3 / GX 5 / GX 7 / GX 15 / GX 5 T / GX 10 T / GX 15 T
- Handling of workpieces up to ø 200 mm, a length of 150 mm and a weight up to 10 kg
- Compact, space saving with built-in loader
- Combinable with various kinds of automatic peripheral equipment (washing, measuring, marking etc.) and grippers available by flexible design
- Easy programming and setup due to integration into the machine control
- Loader status monitoring available via DMG MORI Messenger
- Easily expandable for two or more machines
- Optional up to 100 kg handling weight available
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 2000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000 tool handling
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Control & Software
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
Service & Training
Downloads & Technical Data
Work Area
Max. X-axis stroke
8 in.
210 mm
Max. Y-axis stroke
3 in.
80 mm
Max. Z-axis stroke
51 in.
1,290 mm
Workpiece
Max. workpiece length
51 in.
1,290 mm
Max. bar capacity diameter
3 in.
72 mm