ULTRASONIC 210 P
5-axis ULTRASONIC machining in XXL
Max. X-axis stroke
2,100 mm
Max. Y-axis stroke
2,100 mm
Max. Z-axis stroke
1,250 mm
Max. workpiece length
3,200 mm
Max. workpiece diameter
2,500 mm
Max. workpiece height
1,460 mm
Max. workpiece weight
8,000 kg
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC by DMG MORI
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
Precision
- Maximum accuracy through water-cooled feed drive
- Band filter unit with 980 l as standard
- Highest long-term accuracy due to cooled linear guideways and active spindle growth control.
Performance
- High dynamics with feed speed up to 60,000 mm/min
- Also available in mill- /turn - version
- Pallet changer for main time parallel setup as standard
- Biggest spindle range in the market: powerMASTER motor spindle with up to 1,000 Nm and torqueMASTER gear spindle with 1,800 Nm
Efficiency
- Lower energy consumption through intelligent needs-based power units.
- Gantry design with vertically moving cross beam with hydraulic weight compensation.
- Fast innovative wheel type magazine with up to 303 tools with minimized footprint.
Highest rigidity and dynamics up to 6 m/s²
- Thermosymetrical construction
- 3-point support with an inherently stiff machine bed, no foundation required
- High temperature stability standard with positioning accuracy down to 10 µm
- Position accuracy down to 8 µm with accuracy pack option
- Worldwide unique high precision varinat µPrecision with Position accuracy down to 4 µm
Application Examples
Control & Software
ULTRASONIC axialGRINDING
- Grinding of rotationally symmetrical structures in hard-brittle materials with highest performance
- Manufacturing of bearing rings, wafer chucks, microwave windows for many areas of the semiconductor industry, optics and technical ceramics
- Use for various contours, also spheres
Highlights
Customer Benefits
- Easy programming through intuitive operator masks
- Selection of different cutting edges and angle of the grinding tool
- Automatic adjustment of the tool contact point depending on the contour
Left : Different tool settings for changing the engagement point of the of the ULTRASONIC grinding tools. / Right : Simple setup of the grinding tools including edge radii.
ULTRASONIC feedCONTROL
- Automatic reaction of process changes (materials, tool abrasion) by adapting the feed rate in the process
- Directly evaluates the signals (frequency and power) of the ULTRASONIC system
- Optionally also takes the spindle utilization into account
Highlights
Customer Benefits
- Always optimal process performance
- Process control through predefined parameter windows
- Safety for fragile workpieces made of brittle-hard materials
Left : ULTRASONIC feedCONTROL sets limit values “Upper / Lower Limit” for the machining process and monitored in real time. This determines the optimum “Operating Range” of the process. / Right : Via an intuitive user interface, ULTRASONIC feedCONTROL can be set up quickly. Parameters and required reactions are defined in this way.
intoolSENSOR
- Automatic detection of contact with the workpiece
- Tool breakage detection without additional measuring device
- Self-learning algorithm for precise contact detection
Highlights
Customer benefits
- Precise drilling depth independent of tool wear
- Time saving due to automatic recognition of the workpiece contact
- Increased process reliability due to closed control loop
Left: The ULTRASONIC system reacts to external load; Right: Tool contact detected
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece length
3,200 mm
Max. workpiece diameter
2,500 mm
Max. workpiece height
1,460 mm
Max. workpiece weight
8,000 kg
Work Area
Max. X-axis stroke
2,100 mm
Max. Y-axis stroke
2,100 mm
Max. Z-axis stroke
1,250 mm