HSC machining with surface qualities of up to Ra < 0.1 µm with best contour and fitting accuracy

• Powerful, watercooled spindle variants from 42,000 1/min bis 60,000 1/min.
• Available with HSK-E32 / HSK-E40 tool holder, with active cooling

Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)

• Compact footprint of only 3.5 m2 and Gantry-design (Y-portal) for optimized chip-fall
• Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
•  Ø 200 mm clamping surface and 15 kg table load (5-axis), rigid table 370 mm x 320 mm and 100 kg (3-axis)

Highest dynamic with >2g acceleration and absolute longterm stability

• Linear drives in X / Y / Z with > 2 g acceleration
• 50% stronger drives in the A-axis
• Stable, FEM-optimised, vibration-damping mineral composite column

ULTRASONIC 3^rd Generation - Optimal process control through intelligent controls

• Constant amplitude in the process to ensure reproducibility
• Automatic detection of the working frequency, significantly improved hardware for signal acquisition
• Frequency tracking and simultaneous power control in real time for optimal process stability
• Ensuring the ULTRASONIC advantages even with non-optimal tools
• Fully compatible with 2^nd generation ULTRASONIC actuator

Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)

• Compact footprint of only 3.5 m² and Gantry-design (Y-portal) for optimized chip-fall
• Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
• Ø 200 mm clamping surface and 15 kg table load (5-axis), rigid table 370 mm x 320 mm und 100 kg (3-axis)

All in one - ULTRASONIC hard machining of Advanced Materials and HSC machining on one machine

• Powerful, water-cooled spindle variants up to 60,000 rpm. with HSK-E32 / HSK-E40 tool holder
• HSC- with max. 60.000 1/min.  As well as ULTRASONIC-machining with max. 42.000 1/min
• Rotary table with max. 1,500 rpm: Outer and inner cylindrical grinding of Advanced Materials for optimal surface qualities and rotation symmetries

Highest dynamic with >2g acceleration and absolute longterm stability

• Linear drives in X / Y / Z with > 2 g acceleration
• 50% stronger drives in the A-axis
• Stable, FEM-optimised, vibration-damping mineral composite column

Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 10 kg handling weight)

• Compact footprint with only 6 m²
• Flexible integration of all available clamping systems
• Customer specific expansion modules available on request

NEW: High Speed Mode 3.0 – 210 % faster speed
and 56 % lower cost per part compared to EDM!

• Laser finishing of diamond tools with up to 3.0 mm/min
• Individual edge preparation: < 1 µm sharp edge
• 3, 6, 9, 12, 15 µm defined edge roundness as well as egative chamfersLonger tool life up to factor 2,5 due to laser machining
• 5-axis separation of cutting inserts out of blanks up to 10x faster than conventional wire EDM (machine version PreCut).

Established software features - the easiest switch from eroding to laser processing!

• Industry standard (GTR) as a programming solution allows the import of existing EDM projects
• Minimal training required when switching from eroding to lasers
• EndMill software - programming of rotary tools
• TurningTools software - programming of fixed tools
• ChipBreaker Software - programming of chip breakers and negative chamfers

Highly dynamic 5-axis precision machine in the portal design with 5 µm positioning accuracy, compact with a 3.5 m² footprint

• Highly dynamic through linear drives in the X-, Y-, Z-axis with > 2 g
• Integrated swivel rotary table (4th / 5th axis come standard) with torque technology, –10° / +130°
• Precision cooling in all axis

State-of-the-art CNC-control

• Siemens 840D solutionline with Operate 4.7 on CELOS from DMG MORI for simple operation and complete integration into the company organisation
• LASERSOFT software packages for machining shank and HSK tools, ISO and special cutting inserts, chip breakers

Automation solution with integrated linear magazine PH 10 | 100

• Compact and integrated design with a 6 m² footprint
• Handling of cutting discs, shaft tools and tools with HSK-holder (combination of different tool types possible)
• Up to 12 tools ø 200 mm / l = 260 mm or up to 54 tools ø 85 mm / l = 140 mm