NHX 4000 4th Generation
Horizontal machining center with highest stability, precision and dynamics
Max. X-axis stroke
22 in.
560 mm
Max. Y-axis stroke
22 in.
560 mm
Max. Z-axis stroke
26 in.
660 mm
Max. workpiece diameter
25 in.
630 mm
Max. workpiece height
35 in.
900 mm
Max. workpiece weight
882 lbs.
400 kg
Control & software alternatives
SIEMENS
MAPPS Fanuc
Highlights
Dynamic
- Up to 70,000 mm/min feed drive and up to 1.2 g acceleration.
- New high-speed spindle speedMASTER as standard with 20,000 rpm and 400 V spec
- Servo Sense for Workpiece (Z / B axis) to optimize table acceleration / deceleration
High rigidity
- Thick, high-rigidity bed with 3 point support structure
- High rigidity bed by stepped X-axis guideways.
- Optimized base structure by utilizing analysis technology from the early design stage
Unique Solutions against Chip, Coolant, Mist Troubles
- Stainless steel covers equipped as standard
- Ceiling shower coolant with motor-driven nozzle (option)
- Chip conveyor capacity for reliable chip evacuation
Perfect automation capability
- Hydraulic / pneumatic interfaces essential for automation equipped as option
- Tool visualizer that automates and quantifies tool measurement as option
- Compatible with not only pallet handling but also tool handling and robot systems
Application Examples
Automation
Standard automation and customized solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
NHX 4000 with RPS 21
CPP
The entry-level flexible pallet storage solution for up to 4 machines
- Handling of workpieces up to ø 2,000 x 1,600 mm, 3,000 kg
- Up to 11 pallets and max. four machines with two setup stations
- Operate via machine HMI or via the DMGMORI master computer HMI
- MCC-TMS tool management system
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 2000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000 tool handling
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
MATRIS
Flexible modular robot system for ≥ 1 machine
- Modular concept with standardized peripheral devices, e. g. washing, measuring or marking
- 80 % shorter setup time due to modular and standardized peripherals and robot programs
- Flexible adaptation to system changes including after installation
- Simple and easy operation via the MATRIS control system without programming
Highlights
Highlights - Workpiece Handling
- Handling of workpieces up to ø 200 × 200 mm, 1 × 20 kg or 2 × 10 kg
- Stacking magazine:
- 14, 20 and 26 pallets: ø 150 × 120 mm, max. 35 kg per pallet
- 10 and 20 pallets: ø 200 × 200 mm, max. 75 kg per pallet
- Loading of oversized tooling in case of vertical machining center
- Available for 13 series, e. g. NLX, NTX, NHX, DMU, NMV, eVo, etc.
Highlights - Pallet Handling
- Ideal for the flexible production of 50 to 200 workpieces / day
- Space-saving pallet handling for up to 40 pallets
- 400 × 400 mm pallet size
- 150 kg transfer weight (workpiece and pallet)
- Integration of secondary processes such as deburring or marking possible
- Available for the CMX 50 U, CMX 70 U, DMU 50, DMU 65 monoBLOCK, CMX 600 V, CMX 800 V, CMX 1100 V
RPS NHX
RPS 5 / 14 / 21 - Machine-integrated automation with minimum space requirement
- Unmanned shifts due to circular storage system with up to 21 pallets
- Handling of workpieces up to ø 800 × 1,000 mm, 700 kg max
- Space saving automation solution for one machining center with 400 or 500 mm square pallets
- Reduction of non-productive time due to loading and unloading during production
- Easy operation via machine control with intuitive, integrated Pallet Manager software
LPP
Advanced pallet storage solution for up to 8 machines and 99 pallets
- Handling of workpieces up to ø 3,400 x 2,000 mm, 10,000 kg
- Very flexible pallet pool system with up to 8 machines, 99 pallets and 5 setup stations
- Handling of up to three different pallet sizes possible in one system (2 sizes for machine pallets and one size for material pallets)
- Control directly via DMG MORI master computer software LPS
- Integration into customer network / workflow possible
- Monitoring and management tools for all relevant areas (planning, workpieces, clamping, tools, etc.)
- Tool management system MCC-TMS
CTS – Central Tool Storage (Wheel type)
Flexible tool magazine for more than 4,000 tools
- Modular concept with step-by-step extension possibility by 360 / 240 shapes (ISO 40 / 50 recording)
- Very small footprint with only 29 m2
- Integrated tool loading solution for portal tool shuttle or with AMR 2000 tools
- Highest transport capacity through the tool - shuttle
- Transfer of up to 8 tools simultaneously
- Proven wheel magazine technology with over 1,600 units sold
Highlights
AMR 2000 Tooling
- Autonomous transport of up to 24 tools between the CTS (central tool magazine) and the machine
- Quick installation of the automation system
- Integration into existing production possible
- Max. tool dimensions ø 280 / 650 mm
- Max. tool weight 30 kg
- transport weight 720 kg (24 × 30 kg)
Portal tool handling
- Portal tool handling for highest efficiency, transport of up to 80 tools per hour.
- Transport of 16 tools (2×8 units)
- Fast tool change by means of rotating unit
- Max. linear speed: 80 m/min
- Tool Loading Station TLS - interface on machine and CTS
Tool transfer
- To change tools between the shuttle and the machine or on the CTS, the TLS moves upwards in each case.
Control & Software
AI Chip Removal
- Intelligent algorithms detect chip nests and control the moving rinsing nozzles during the machining
- Continuous optimization of the flushing strategy with a simple operation
Highlights
Customer Benefits
- Resource-saving due to the precise control of the rinsing nozzles
- Manual rinsing of the machine room by employees significantly minimized
- No machine downtime for machine room cleaning
Live view of the machine room in CELOS / Optimization of the cleaning movement with gesture control / Recording function of the camera simplifies the optimization process
W-Setter
- Manual tool length measurement and workpiece centering in simple steps
- Guided instructions in the measurement. Short set-up times with high operational safety
Highlights
Customer Benefits
- Shorter set-up times
- No great experience necessary to take Measurements
Left : Structured user notes for the measurement results. / Right : Toolsetter mode – length / diameter and wear measurement.
MVC – Machine Vibration Control
- Vibration sensors in the milling spindle
- Various indicators to display the vibration status
- New machining proposal to reduce vibrations
- With the edit function, the new machining state is easily applied to your program
Highlights
Customer Benefits
- More productive cutting condition with less vibration
- Automatic suggestions for suitable process parameter
- The simple visualization serves as an orientation aid for machine operators
Left : Status display of the process vibrations in CELOS. / Right : Algorithms for the automatic recognition of regenerative vibrations.
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
Efficient Production Package
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
Highlights
Customer Benefits
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Left : Input mask for universal cycle pocket milling. / Right : Input mask for tapping cycle
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece diameter
25 in.
630 mm
Max. workpiece height
35 in.
900 mm
Max. workpiece weight
882 lbs.
400 kg
Work Area
Max. X-axis stroke
22 in.
560 mm
Max. Y-axis stroke
22 in.
560 mm
Max. Z-axis stroke
26 in.
660 mm